3D Printing Services
3D Printing Services in New York City
For Prototypes, Complex Geometries & Custom Fabrication
3D printing at Kemperle Industries is integrated into a broader workflow that includes 3D scanning, reverse engineering, and fabrication. We help artists, brands, engineers, studios, and architects turn digital designs into physical objects—accurately, efficiently, and at production quality.
Our 3D printing capabilities support:
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Rapid prototyping for design validation
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Low-volume production of custom parts
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Complex geometries that cannot be machined traditionally
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Physical outputs for casting, molding, or fabrication workflows
Our process focuses on dimensional accuracy, material performance, and real-world applications — from automotive and product design to art fabrication and restoration.
Start A Project
Choosing The Right Build Method
At Kemperle Industries, 3D printing is not a one-size-fits-all solution. Every project starts with a simple question:
What does this part need to do?
From there, we determine:
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Whether 3D printing is the right approach
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Which technology best fits the geometry and tolerances
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Which material meets performance requirements
We select the appropriate technology and material based on how the part will be used, not just how it will be made.
Every project is evaluated within a broader fabrication workflow — ensuring that the final output meets the requirements for fit, function, finish, and downstream production.
Functional Prototypes
Durable, testable parts used to validate fit, performance, and design before production.
High-Detail Models
Precision prints with fine features and smooth surface quality, often used for presentation, display, or master patterns.
Production-Ready Components
Low-volume, end-use parts where traditional manufacturing may be inefficient or cost-prohibitive.
Master Patterns for Casting
3D printed forms used to create molds for resin, silicone, plaster, or metal casting workflows.
Kemperle Industries selects technologies based on geometry, tolerance, and performance.
FDM (Fused Deposition Modeling)
Used for functional prototyping, low-volume production, and end-use components where strength, reliability, and material performance are critical.
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Strong, durable parts
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Ideal for functional prototypes and larger components
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Cost-effective for iterative design
SLA (Stereolithography)
For functional prototypes, end-use parts, and low-volume production where durability and design freedom are essential.
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High resolution and surface quality
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Best for fine detail and smooth finishes
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Often used for master patterns
SLS (Selective Laser Sintering)
Used or functional prototypes, end-use parts, and low-volume production where durability and design freedom are essential.
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No support structures required
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Strong, complex geometries
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Suitable for functional and interlocking parts
DMLS (Direct Metal Laser Sintering)
Applied to functional metal components, complex internal geometries, and low-volume production parts where traditional machining would be impractical or cost-prohibitive.
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Metal parts with high strength and precision
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Used for specialized, high-performance applications
PolyJet
Used for presentation models, ergonomic prototypes, and design validation parts where appearance, texture, and material behavior are essential.
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Extremely fine detail and smooth surfaces
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Capable of multi-material and color printing
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Ideal for presentation models and complex visual prototypes
MJF (Multi Jet Fusion)
Used for functional prototypes, end-use components, and low- to mid-volume production where strength, repeatability, and surface consistency are required.
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Strong, consistent mechanical properties
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Efficient for low-volume production
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Excellent for functional end-use parts
Material selection is based on how a part will perform in real-world conditions including strength, flexibility, surface quality, and environmental exposure.
Rather than defaulting to a standard material, we match each project to the right balance of properties and application requirements.
Rigid & Structural Materials
Used for components that require strength, stability, and consistent geometry.
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PLA → Efficient for early-stage prototypes and form studies
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ABS → Greater impact resistance and durability than PLA
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Carbon Fiber Reinforced Plastics → Increased stiffness and strength for structural applications
Examples: housings, brackets, mounting components, and dimensional prototypes
Durable Engineering Materials
Designed for functional testing and real-world use.
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Nylon (PA12, PA11) → Strong, lightweight, and wear-resistant
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MJF / SLS Nylon Parts → Consistent mechanical properties for end-use components
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Engineering-grade resins → Tuned for impact resistance, heat tolerance, or rigidity
Examples: functional prototypes, moving parts, and low-volume production components
High-Detail & Surface-Sensitive Materials
Optimized for fine features, smooth finishes, and precision geometry.
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Standard & high-resolution resins (SLA / PolyJet) → Exceptional detail and surface quality
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Multi-material PolyJet outputs → Capable of combining textures and finishes in a single part
Examples: presentation models, master patterns, and intricate geometries
Flexible & Elastomeric Materials
Used when elasticity, compression, or impact absorption is required.
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TPU (Thermoplastic Polyurethane) → Flexible, durable, and abrasion-resistant
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Rubber-like resins (PolyJet / SLA) → Soft-touch and compressible components
Examples: gaskets, seals, protective elements, and ergonomic features
Capture → Model → Build
3D printing is most powerful when combined with upstream and downstream processes.
We frequently integrate printing with:
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3D Scanning → capture real-world geometry
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Scan-to-CAD / Reverse Engineering → refine and modify designs
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Digital Sculpting → develop complex or artistic forms
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Molding & Casting → scale production from printed masters
Printed parts may serve as:
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Final components for installation or use
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Iterations within a design and engineering cycle
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Master patterns for molding and casting
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Transitional outputs between digital modeling and fabrication
This integrated approach ensures that printed parts are not only accurate but also buildable, functional, and production-ready.
Ornamental Plaster Master Pattern
3D printing a master pattern of an ornamental plaster element for a residential interior.
Replica of the Academy Awards Oscar
3D printing a replica of the Academy Awards Oscar for molding and resin casting.
3D Printed Plaster Column Base
SLA 3D printing a master pattern for an ornamental plaster mold.
Why Kemperle Industries?
We approach 3D printing as part of a complete fabrication ecosystem, not an isolated service.
Clients work with us when they need:
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Precision from scan to final part
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Support with complex or unconventional geometry
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A partner who understands both digital modeling and physical fabrication
Which 3D Printing Technology is best for my project?
Choosing the Right 3D Printing Technology: A Complete Comparison Guide
Which 3D printing technology is best for functional parts?
How does scan-to-print work?
Scan to Print: A technical guide to turning physical objects into production-ready 3D printed parts