The product prototyping to production procedure can be feel foreign to individuals who have not worked with a contract manufacturer before. Most business owners, entrepreneurs, and investors are aware of the importance of prototypes prior to manufacturing products for end-users. The question is: how does production and prototyping work from beginning to end?

Developing a Product Idea

This =stage involves coming up with a new product idea, but not the actual design. If the idea is accepted, engineers begin creating concept drawings. The time needed to develop product ideas can range from one week to one month. The duration changes based on how fast the final design is approved.

Establishing the Design

The product design is approved but there is no prototype. Engineers begin creating 3D models of the design and refine it. Once the product’s digital designs are ready, physical prototypes can be constructed. The time required for this stage can range from days to weeks, depending on the complexity of the models.

Prototype Refining

the initial prototype needs to be further refined before the manufacturing phase. Engineers may have to recreate the prototype and make improvements via three-dimensional software. These enhancements are based on production needs. Rapid prototyping will be subsequently used for creating and testing these physical models.

Rapid prototyping combined with 3D software help minimize the need for iterations and reworks. This means that a project can be completed in days or weeks rather than months.

The Finalized Prototype is Ready for Production

During this final stage, engineers choose the type of materials, tools, and mold. Their choices depend on both the product design and production quantity. They will then create molds and models to initiate the manufacturing process. The time required for this phase can range from days to weeks based on prototype quality, design complexity, and the quantity. There are also cases where multiple parts have to be produced and assembled at a later date.

Prototype production is a process that can take months to complete. It is important to work with contract manufacturers who are experienced and dependable. They should employ efficient and advanced software, prototyping methodologies, and tools. Reducing even a small amount of time for every step can help accelerate the process of bringing products to market .

Production quantity, production tolerances, an optimal end schedule, and a complete manufacturing budget are needed for individuals to reach the production stage. If you need help bringing your project to life, do not hesitate to contact Kemperle Industries today.